Friday, January 11, 2008

How To Maintain An Oil Burning Furnace

Oil burning furnaces need maintenance, more than gas or propane burning furnaces need. My own experience says you can go as long as 3 years without servicing it, but that is not advisable because sometimes the failure that results is severe (electrode insulator cracks, and you get the Bessemer Process on the electrode mount, which is to say, it melts). You are far better off cleaning them annually.

Cleaning and servicing them is no big deal, but it is messy since that soot is tarry and stinky.

Turn off power to the system. Remove the oil burner assembly, which will also have the electrodes on it. How you remove this assembly is very dependent on the particular unit; follow the oil line out of the pump to where it goes into the furnace housing and that will give you a good clue. Often (usually) you have to either remove or hinge back the high voltage transformer to get at this assembly.

When you have the burner out, remove the nozzle and replace it. Make sure you replace it with a nozzle with the same spray pattern, though you can vary the gallons per hour (GPH) rating to rate the furnace up or down in capacity.

Spray patterns are described as either solid, semisolid, or hollow - which refers to the distribution of oil in the spray cone, and have a specific angle which defines the angle of the cone of oil that is shot into the furnace. Solid is the most common pattern in my experience and 85 degrees is the most common angle that I have seen.

Wipe the whole assembly down to get the oil and soot off of it. You will need to position and gap the electrodes, but first do a visual inspection of them. If there are visible cracks in the insulators, replace them. If the ends are eroded and pitted, replace them. If in doubt, replace them.
 

There is a special tool you need to position and gap the electrodes; do not try to do this without that tool. It only costs about $4 at a supply house; I repeat DO NOT TRY TO DO IT WITHOUT THE TOOL!!!! You can have a fire, and in the worst possible case, an explosion that wrecks the furnace if you gap them badly enough. Make sure you gap and position the electrodes to conform to the particular spray pattern of the nozzle.

When you have done all this, take a rag and wipe down the air passages leading into the furnace. Wipe off the squirrel cage on the combustion blower. Wipe off the oil pump, the transformer, and the electrodes on the transformer. Also look for an optical flame sensor (some units have them) and wipe it clean.

Reassemble the furnace and fire it off. The flame should start instantly and quietly - no WHOOMP, no delays followed by a WHOOMP. If it is adjusted right, it will just start, immediately and quietly.

You then need to adjust the air to the flame. Open the inspection port so you can see the flame. Turn down the air until the flame becomes dull yellow and smoky, then increase the air until the smoke just vanishes and the flame "flower" is bright yellow. If the flame "flower" becomes too lean, it will be very bright and tinged with blue. At this point, you are sending too much air in and sending too much heat up the flue. When the inspection port is closed, if the flame roars and the furnace kind of "shudders" a bit, back off the air until that stops, then look again in the inspection port to make sure the flame is not smoky.

When all this is done, allow the furnace to reach operating temperature, then adjust the flue damper. The flue damper should swing freely and not catch, either open or close. If you cannot achieve this, replace it. When you have achieved this, adjust the damper so that it is swinging about half open when the furnace is running and at temp. When the furnace stops and the flue cools, the damper should swing shut on its own.

Beyond this, oil the pump motor, oil the blower motor, change the filters, tighten the belts, replace the oil filter, and you are done. You could also test pump pressure but that does not change unless either tampered with or if the pump is failing; I almost always ignore it.

Although this sounds like a lot, when you get good at it you will do it end to end in 1/2 hour. You will also stink of fuel oil when you are done, so wear old clothes.

Oh yes. Must not forget. You WILL spill a certain small amount of fuel oil over the course of this; have some kitty litter (oil dry) available.

Jim Locker holds advanced degrees in physics, has designed and developed computer systems and software for over 30 years, was a landlord for 20 years running up to a couple of hundred properties, and can build or fix just about anything. He presently works as an independent computer systems consultant and works for Just So Software, Inc. whose site is http://www.softwareforlandlords.com

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Wednesday, December 12, 2007

Purchasing a Wood and Coal Furnace

The majority of individuals in America heat their homes with gas or electricity. Many of those individuals mistakenly believe that gas and electricity are their only home heating options. The fact is that there are a number of home heating alternatives. One of those methods is the use of a wood and coal furnace.

The decision to purchase a wood and coal furnace is a large one. The biggest cost of owning a wood and coal furnace is the initial purchase; however, that purchase can quickly pay for itself in the money that you will be saving. The best way to decide if a wood and coal furnace would be beneficial to your home is by weighing the pros and cons of all heating methods. Once this is done it is likely that you will see the benefits of owning a wood and coal furnace.

Once the decision has been made to purchase a wood and coal furnace you will need to find out where they are sold. There are a number of home heating stores or home improvement stores that sell these furnaces. Making a purchase from a department store is easy to do; however, you may be missing out on other furnaces. The size of a retail store often prevents a wide variety of items from being sold. There are currently hundreds of different wood and coal furnaces. Purchasing one from a retail store may limit your selection to only two or three furnaces. For this reason, there are many individuals who make the decision to purchase a wood and coal furnace online.

The greatest benefit of online shopping is that you can compare products and their prices all in a matter of minutes. While using the internet to purchase a wood and coal furnace has a number of benefits it also has one fairly large disadvantage. The internet makes it possible for anyone to sell just about any item that they want. The purchase of a wood and coal furnace is not a cheap one; therefore, you will want to make sure that you are dealing with a reputable company.

The best way to determine if you are dealing with an experienced heating company is by visiting their company website. All reputable online wood and coal furnace dealers should have a company website that offers valuable information on themselves and the products that they sell. It is also important to make sure that a company’s contact information is displayed on their website. If you agree to purchase a wood or coal furnace you may need to contact the seller; therefore, this information is essential.

As previously mentioned, the purchase of a wood and coal furnace is a big one, but it is one that could save you hundreds of dollars a year in home heating costs. Why should you and your family settle with high come heating costs when they can be so much lower with the purchase of a wood and coal furnace?

Get a great deal on a wood and coal furnace

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